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# Ansible-Test: IEC 62443-3-3 SL2 Compliance Validation
Ansible playbooks reimagined as a **test framework** for industrial control system
(ICS/OT) security compliance. Every task is a test that collects evidence, never
aborts on failure, produces structured JSON, and renders into human-readable
reports via Go templates or Python.
---
## Table of Contents
1. [Architecture](#architecture)
2. [Ansible Control Node — QEMU-Bootable](#ansible-control-node--qemu-bootable-alpine-linux)
3. [Quick Start](#quick-start)
4. [How It Works](#how-it-works)
5. [The Test Pattern (The "Secret Sauce")](#the-test-pattern-the-secret-sauce)
6. [JSON Output Schema](#json-output-schema)
7. [IEC 62443-3-3 SL2 Coverage](#iec-62443-3-3-sl2-coverage)
8. [Adding a New Test](#adding-a-new-test)
9. [Rendering Reports](#rendering-reports)
10. [File Reference](#file-reference)
11. [Design Decisions & Tradeoffs](#design-decisions--tradeoffs)
12. [Comparison to Alternatives](#comparison-to-alternatives)
13. [Roadmap](#roadmap)
---
## Architecture
```
playbooks/
├── site.yml # Entry point: orchestrates all FR suites
├── suites/
│ ├── fr1_auth.yml # FR1: Identification & Authentication Control
│ ├── fr2_use_control.yml # FR2: Use Control (audit, sudo, sessions)
│ └── fr5_data_flow.yml # FR5: Restricted Data Flow (firewall, services)
├── library/
│ └── report.yml # Aggregates test_results[] → JSON → disk
reports/
├── render.go # Go renderer (text/template on external .gohtml)
├── render_report.py # Python renderer (terminal + markdown modes)
├── report.gohtml # Go template file for terminal-box-drawing report
├── go.mod # Go module definition
└── sample-output.json # Example output for offline rendering tests
inventory.ini # Ansible inventory (target host list)
run.sh # End-to-end wrapper: ansible → find json → render
README.md # This file
```
### Data Flow
```
ansible-playbook site.yml
├── FR1 suite ──┐
├── FR2 suite ──┤ Each task appends to test_results[]
├── FR5 suite ──┘ via set_fact, wrapped in ignore_errors
library/report.yml
- Assembles __report dict with summary, by_category, failures
- Prints summary to console
- Writes JSON to reports/<hostname>-<date>.json
run.sh → python3 reports/render_report.py reports/*.json
→ go run reports/render.go reports/*.json reports/report.gohtml
```
---
## Ansible Control Node — QEMU-Bootable (Alpine Linux)
A minimal, portable Ansible control node that boots on QEMU `pc-q35-10.0`.
Designed to run on Windows hosts, providing Ansible connectivity to Windows,
Cisco, VMware, MSSQL, and Linux targets. No systemd — OpenRC + BusyBox.
### Build & Launch
```bash
# Prerequisites: Docker, QEMU (qemu-full), passwordless sudo for mount
./scripts/build-qemu.sh # Dockerfile → qcow2 disk (2GB)
./scripts/run-qemu.sh # Boot VM (KVM, 1GB RAM, 2 vCPUs)
# Access the VM (password: ansible)
sshpass -p ansible ssh -p 2222 ansible@localhost
```
### Architecture
```
Dockerfile # Complete rootfs definition
scripts/build-qemu.sh # Docker export → ext4 → qcow2
├── output/ansible-node.qcow2 (bootable disk, ext4)
├── output/vmlinuz-virt (kernel, direct -kernel boot)
└── output/initramfs-virt (initramfs)
scripts/run-qemu.sh # QEMU pc-q35-10.0, KVM, virtio
┌─────────────────────────────────────────────┐
│ Alpine Linux 3.20 | Kernel 6.6 (virt) │
│ OpenRC | BusyBox | no systemd │
│ Console: ttyS0 xterm-256color │
│ Keyboard: PS/2 atkbd │
│ Docker 26.1 daemon (running) │
│ SSH: ansible@<ip> (password: ansible) │
└─────────────────────────────────────────────┘
```
### Target Integrations
| Target | Ansible Collection | Protocol | Python |
|---|---|---|---|
| **Windows** | `ansible.windows` 2.3 | WinRM + Kerberos | `pywinrm` 0.5 |
| **Cisco ASA** | `cisco.asa` 4.0 | SSH/CLI | `paramiko` 4.0 |
| **Cisco IOS/Catalyst** | `cisco.ios` 5.3 | SSH/CLI | `netmiko` 4.7 |
| **Cisco NX-OS** | `cisco.nxos` 5.3 | SSH/NX-API | `ncclient` 0.7 |
| **VMware vSphere** | `community.vmware` 4.3 | SOAP API | `pyvmomi` 9.1 |
| **MSSQL** | `microsoft.ad` 1.5 | TDS | `pymssql` 2.3 |
| **Linux** | built-in SSH | SSH | — |
### Key Design Decisions
| Decision | Rationale |
|---|---|
| Dockerfile as build system | Dependency resolution, layer caching. Same file usable as `docker run` or QEMU boot |
| `root=/dev/vda` (not LABEL) | Alpine's `nlplug-findfs` can't resolve labels on virtio-block; device path works |
| `modules=virtio_blk,ext4` on cmdline | `CONFIG_VIRTIO_BLK=m` — module not auto-detected by initramfs |
| No `apk del` purge step | Purging `util-linux-dev` cascades to removing `mount`, `umount`, `blkid` |
| Direct `-kernel` boot (no extlinux) | QEMU loads kernel/initrd directly; no bootloader needed in the disk image |
---
## Quick Start
### Prerequisites
- Ansible ≥ 2.9 (core modules only: `shell`, `stat`, `copy`, `set_fact`, `debug`)
- Python ≥ 3.6 (for the Python report renderer)
- Go ≥ 1.21 (optional, for the Go template renderer)
- Target host: Linux with systemd (Debian/Ubuntu or RHEL/Rocky)
### Run Against Localhost
```bash
# Edit inventory.ini to add your target, or test locally:
echo "localhost ansible_connection=local" > inventory.ini
# Run with sudo (many checks need root):
ansible-playbook -i inventory.ini playbooks/site.yml --limit localhost -K
# Or use the wrapper script:
KEEP_SUDO=1 ./run.sh --limit localhost -K
```
### Render a Report
```bash
# Terminal format (default):
python3 reports/render_report.py reports/localhost-2026-07-07.json
# Markdown format (for GitHub/GitLab wikis):
python3 reports/render_report.py reports/localhost-2026-07-07.json --format md > REPORT.md
# Go template (if Go is installed):
(cd reports && go run render.go ../sample-output.json report.gohtml)
```
---
## How It Works
### The Test Pattern ("The Secret Sauce")
Every test follows a rigid 3-step **Gather → Evaluate → Record** structure
wrapped in an Ansible `block` with `ignore_errors: yes`:
```yaml
# ── SR 1.5: Password minimum length ───────────────────────────
- block: # ← 1) Wrap everything
- name: "Gather: Check pwquality minlen" # ← 2) Gather: read system state
ansible.builtin.shell: |
grep -E '^\s*minlen\s*=' /etc/security/pwquality.conf 2>/dev/null | tail -1 || echo "NOT SET"
register: _minlen # store raw output
changed_when: false # never report as "changed"
- name: "Evaluate: IAC-05" # ← 3) Evaluate: judge pass/fail
ansible.builtin.set_fact:
test_results: "{{ test_results + [{ # append to shared list
'test_id': 'IAC-05',
'category': 'FR1 - Identification and Authentication Control',
'requirement': 'SR 1.5 — Authenticator Strength',
'description': 'Password minimum length shall be ≥ 14 characters',
'passed': (
_minlen.stdout | regex_search('minlen\\s*=\\s*([0-9]+)')
| regex_replace('minlen\\s*=\\s*', '') | int >= 14
),
'expected': 'minlen >= 14 in /etc/security/pwquality.conf',
'actual': _minlen.stdout | trim,
'severity': 'high',
'remediation': 'Set minlen=14 in /etc/security/pwquality.conf'
}] }}"
ignore_errors: yes # ← 4) NEVER abort the run
```
**Why this works**: `ignore_errors: yes` prevents Ansible from stopping. The
`set_fact` always executes (it never fails). The `block` ensures the gather and
evaluate steps share a scope, so `register`ed variables are available.
### Why `block` + `ignore_errors` Instead of `failed_when`
Using `failed_when: false` on individual tasks is tempting, but:
| Approach | Behavior |
|---|---|
| `failed_when: false` on shell task | Shell always "succeeds"; but if the shell returns non-zero, Ansible still marks it red in output |
| `block` + `ignore_errors: yes` | Failures are captured, marked orange, but execution continues to the next block. Registered vars are still set. This is the **cleanest** pattern. |
---
## JSON Output Schema
Each test produces one entry in `test_results[]`. The complete report looks like:
```jsonc
{
"meta": {
"standard": "IEC 62443-3-3", // Standard being validated
"security_level": "SL2", // Target security level
"target": "ics-gateway-01", // inventory_hostname
"timestamp": "2026-07-07T16:42:00+02:00", // ISO 8601
"executed_by": "auditor" // ansible_user_id
},
"summary": {
"total": 15, // Total test count
"passed": 10, // passed == true
"failed": 4, // passed == false
"skipped": 1 // passed == "review" or "skipped"
},
"by_category": [ // Results grouped by FR category
["FR1 - ...", [{...}, {...}]],
["FR2 — Use Control", [{...}]]
],
"by_severity": { // Drill-down by criticality
"critical": [{...}],
"high": [{...}],
"medium": [{...}],
"low": [{...}]
},
"failures": [{...}], // Only tests where passed == false
"results": [ // All results, ordered by execution
{
"test_id": "IAC-05", // Unique identifier (category-number)
"category": "FR1 - ...", // Which IEC 62443 FR section
"requirement": "SR 1.5 — ...", // Specific SR (System Requirement)
"description": "Password...", // Human-readable check
"passed": false, // bool | "review" | "skipped"
"expected": "minlen >= 14...", // What compliance looks like
"actual": "minlen = 8", // What we found
"severity": "high", // critical | high | medium | low
"remediation": "Set minlen=14..." // How to fix
}
]
}
```
### `passed` Field Semantics
| Value | Meaning | Icon |
|---|---|---|
| `true` | Automated check passed | ✅ |
| `false` | Automated check failed | ❌ |
| `"review"` | Requires human assessment | 🔍 |
| `"skipped"` | Not applicable to this target | ⏭️ |
### `severity` Field Semantics
| Value | Meaning | Examples |
|---|---|---|
| `critical` | Allows immediate compromise | Empty passwords, world-writable sudoers |
| `high` | Defeats a core SL2 control | No firewall, no auditd, weak password policy |
| `medium` | Weakens a control | Password aging not set, some unused accounts |
| `low` | Best-practice gap | Extra listening ports, stale accounts |
---
## IEC 62443-3-3 SL2 Coverage
IEC 62443-3-3 defines 7 Foundational Requirements (FRs), each with System
Requirements (SRs) at escalating Security Levels (SL1SL4). SL2 adds to SL1.
### Mapping of Implemented Tests
| Test ID | FR | SR | Description | Severity |
|---|---|---|---|---|
| IAC-01 | FR1 | SR 1.1 | No duplicate UIDs in /etc/passwd | high |
| IAC-02 | FR1 | SR 1.3 | No default/unnecessary system accounts | medium |
| IAC-03 | FR1 | SR 1.3 | No human accounts that have never logged in | low |
| IAC-04 | FR1 | SR 1.4 | No empty or trivially-weak password hashes | critical |
| IAC-05 | FR1 | SR 1.5 | Password min length ≥ 14 (pwquality) | high |
| IAC-06 | FR1 | SR 1.5 | ≥ 3 character classes required (pwquality) | medium |
| IAC-07 | FR1 | SR 1.7 | PASS_MAX_DAYS ≤ 90 | medium |
| IAC-08 | FR1 | SR 1.7 | PASS_MIN_DAYS ≥ 1 | low |
| IAC-09 | FR1 | SR 1.11 | Account lockout after ≤ 5 failures (pam_faillock) | high |
| IAC-10 | FR1 | SR 1.6 | Password history ≥ 5 (pam_pwhistory) | medium |
| UC-01 | FR2 | SR 2.1 | No unrestricted NOPASSWD sudo | high |
| UC-02 | FR2 | SR 2.1 | /etc/sudoers owned root:root, mode 0440 | critical |
| UC-03 | FR2 | SR 2.5 | Shell idle timeout ≤ 900s (TMOUT) | medium |
| UC-04 | FR2 | SR 2.4 | Audit rules immutable (-e 2) | high |
| UC-05 | FR2 | SR 2.8 | auditd service active | high |
| UC-06 | FR2 | SR 2.8 | ≥ 4 critical syscall types audited | medium |
| RDF-01 | FR5 | SR 5.1 | Host-based firewall with rules | critical |
| RDF-02 | FR5 | SR 5.1 | Default INPUT policy is DROP | high |
| RDF-03 | FR5 | SR 5.3 | No insecure legacy services (telnet, rsh, ftp) | critical |
| RDF-04 | FR5 | SR 5.3 | Listening TCP ports documented | low |
### Not Yet Implemented (FR3, FR4, FR6, FR7)
| FR | Key SL2 Controls | Suggested Checks |
|---|---|---|
| FR3 — System Integrity | Malware protection, file integrity, secure boot | AIDE/IMA, ClamAV service, /proc/sys/kernel/secure_boot |
| FR4 — Data Confidentiality | Encryption at rest/transit | TLS version on listening ports, LUKS/dm-crypt, SSH ciphers |
| FR6 — Timely Response | Audit log forwarding, alerting | rsyslog remote config, auditd dispatcher |
| FR7 — Resource Availability | DoS protection, backup | Disk quota, CPU limits, backup cron/schedule |
---
## Adding a New Test
### Step-by-Step
1. **Choose an FR category file** (or create a new `suites/frN_*.yml`).
2. **Copy the test template**:
```yaml
# ── SR X.Y: Short description ───────────────────────────────
- block:
- name: "Gather: What to check"
ansible.builtin.shell: |
your-check-command-here
register: _myvar
changed_when: false
- name: "Evaluate: XXX-NN"
ansible.builtin.set_fact:
test_results: "{{ test_results + [{
'test_id': 'XXX-NN',
'category': 'FRN — Category Name',
'requirement': 'SR X.Y — Requirement Name',
'description': 'One-line description of the check',
'passed': ( _myvar.stdout | trim | length > 0 ), # boolean expression
'expected': 'What compliance looks like',
'actual': _myvar.stdout | trim | default('NOT FOUND', true),
'severity': 'high', # critical|high|medium|low
'remediation': 'Command or steps to fix'
}] }}"
ignore_errors: yes
```
3. **Register the suite** in `playbooks/site.yml`:
```yaml
- name: "Suite: FRN — Category Name"
block:
- ansible.builtin.include_tasks: suites/frN_category.yml
ignore_errors: yes
```
4. **Add to the coverage table** in this README.
### Test ID Naming Convention
- **Prefix**: 3-letter abbreviation of the FR (e.g., `IAC`, `UC`, `RDF`,
`SYS`, `CONF`, `RESP`, `AVAIL`)
- **Number**: Sequential within that FR, padded to 2 digits (`01`, `02`, ...)
- **Examples**: `IAC-01`, `UC-12`, `RDF-05`
### Tips for Writing Robust Checks
| Tip | Why |
|---|---|
| Always use `changed_when: false` on gather tasks | Tests must never report as "changed" |
| Use `| trim` on shell output | Shell often returns trailing newlines |
| Use `| default('NOT FOUND', true)` for missing files | Prevents undefined-variable errors |
| Parse numbers with `| int` before comparison | String `"8"` ≠ integer 8 in Jinja2 |
| Use `| regex_search(...)` for structured config | More robust than exact-match grep |
| Test an `or` of `pam_faillock` and `pam_tally2` | Different distros use different PAM modules |
---
## Rendering Reports
### Python Renderer (`reports/render_report.py`)
No dependencies beyond Python 3 stdlib. Two output formats:
```bash
# Terminal box-drawing (default):
python3 reports/render_report.py reports/localhost-2026-07-07.json
# Markdown (for wiki, PR comment, etc.):
python3 reports/render_report.py reports/localhost-2026-07-07.json --format md
```
**Terminal output** uses Unicode box-drawing characters (╔═╗║╚╝), groups results by
FR category, and shows a failure-detail section at the bottom.
**Markdown output** produces a GitHub-flavored table plus per-failure sections
with remediation instructions.
### Go Renderer (`reports/render.go`)
Requires Go ≥ 1.21. Uses `text/template` with an external template file:
```bash
cd reports
go run render.go sample-output.json report.gohtml
```
The template (`report.gohtml`) is a standalone file — you can customize it without
recompiling. Template functions:
| Function | Purpose |
|---|---|
| `passIcon` | Maps `passed` value to ✅/❌/🔍 |
| `severityIcon` | Maps severity string to 🔴/🟠/🟡/🟢 |
| `title` | Capitalizes first letter of each word |
| `divf` | Float division for compliance rate |
### Extending: Custom Go Templates
Copy `report.gohtml` to `my-report.gohtml`, modify it, and run:
```bash
go run reports/render.go reports/*.json my-report.gohtml
```
The template receives the full JSON document as `.` (a `map[string]any`). Access
fields with `(index . "key")` since it's untyped.
---
## File Reference
### `playbooks/site.yml`
Entry-point playbook. Runs against `hosts: all`. Pre-tasks create the local
`reports/` directory. Each suite is included as a named task wrapped in a `block`
with `ignore_errors: yes`. The final task includes `library/report.yml` to
aggregate results.
Variables set here:
- `report_dir: "./reports"` — where JSON output lands
### `playbooks/suites/fr1_auth.yml`
**FR1 — Identification and Authentication Control**. 10 tests covering:
- Duplicate UIDs (SR 1.1)
- Default/unused accounts (SR 1.3)
- Empty password hashes (SR 1.4)
- Password complexity via libpwquality (SR 1.5)
- Password history via pam_pwhistory (SR 1.6)
- Password aging via login.defs (SR 1.7)
- Account lockout via pam_faillock (SR 1.11)
Uses: `/etc/passwd`, `/etc/shadow`, `/etc/security/pwquality.conf`,
`/etc/login.defs`, `/etc/pam.d/common-auth`, `/etc/pam.d/common-password`,
`lastlog`
### `playbooks/suites/fr2_use_control.yml`
**FR2 — Use Control**. 6 tests covering:
- Unrestricted sudo access (SR 2.1)
- sudoers file permissions (SR 2.1)
- Shell idle timeout via TMOUT (SR 2.5)
- auditd immutable mode (SR 2.4)
- auditd service status (SR 2.8)
- Audited syscall coverage (SR 2.8)
Uses: `/etc/sudoers`, `/etc/sudoers.d/`, `/etc/profile`, `/etc/bash.bashrc`,
`/etc/audit/audit.rules`, `systemctl`
### `playbooks/suites/fr5_data_flow.yml`
**FR5 — Restricted Data Flow**. 4 tests covering:
- Host-based firewall with active rules (SR 5.1)
- Default DROP inbound policy (SR 5.1)
- Insecure legacy services disabled (SR 5.3)
- Listening port inventory for review (SR 5.3)
Uses: `iptables`/`nft`, `systemctl`, `ss`
### `playbooks/library/report.yml`
**Report aggregation**. Included last by `site.yml`. Builds a `__report` dict
from the `test_results[]` list, prints a summary box to the console, and writes
`reports/<hostname>-<date>.json` to the local machine.
Key computed fields:
- `summary.total/passed/failed/skipped` — basic counts
- `by_category` — results grouped by FR category string
- `by_severity` — results grouped into critical/high/medium/low buckets
- `failures` — only tests where `passed == false`
### `reports/render_report.py`
Python-based report renderer. Two modes:
- `terminal` (default) — Unicode box-drawing, grouped by category, failure details
- `md` — GitHub-flavored Markdown tables
Functions:
- `pass_icon(v)` → ✅/❌/🔍/⏭️ based on bool/string
- `severity_icon(s)` → 🔴/🟠/🟡/🟢
- `render_terminal(report)` — writes to stdout
- `render_markdown(report)` — writes to stdout
### `reports/render.go`
Go-based report renderer. Uses `text/template` and `golang.org/x/text/cases`.
Loads an external `.gohtml` template file so templates can be customized without
rebuilding. Registers template functions for pass/severity icons and arithmetic.
### `reports/report.gohtml`
Go template producing a terminal box-drawing report. Iterates over `results`,
renders a summary header, a per-result listing with icons, and a failure-detail
section. Uses template functions registered by `render.go`.
### `reports/sample-output.json`
A hand-crafted example JSON report for testing the renderers without running
Ansible. Contains 15 results (10 passed, 4 failed, 1 review) across FR1 and FR2.
Useful for CI validation of the report rendering pipeline.
### `inventory.ini`
Standard Ansible inventory. Structure:
```ini
[all]
localhost ansible_connection=local
[ics_assets]
# Add real targets here
```
### `run.sh`
End-to-end wrapper that:
1. Runs `ansible-playbook` with the given arguments
2. Finds the latest JSON report in `reports/`
3. Renders it via `render_report.py` (or `render.go` if available)
4. Falls back to a Python one-liner summary if neither is available
---
## Design Decisions & Tradeoffs
### Why Ansible and Not a Dedicated Compliance Scanner?
| Decision | Rationale |
|---|---|
| **Ansible** | Already deployed in most OT environments. No new agent, no new approval. |
| **Shell-based checks** | `shell` module is the most flexible. We trade idempotence for expressiveness. `changed_when: false` keeps it clean. |
| **Inline `set_fact`** vs custom module | Custom Ansible modules require Python on the control node. Inline facts work everywhere. Less code to maintain. |
| **`test_results[]` list** vs file-per-test | A single growing list is simpler than per-file concatenation. At 100+ tests the memory footprint is negligible (~50KB). |
| **`ignore_errors` at block level** vs task level | Block-level isolates failures cleanly. A failed gather still reaches evaluate. |
| **JSON as canonical output** | Machine-readable, schema-validatable, ingestible by SIEM/SOAR/Jira. |
| **Go templates for rendering** | `text/template` is standard, fast, and supports external template files for customization without recompilation. |
### Known Limitations
1. **Shell-heavy**: Tests depend on shell commands. Different distros may need
different check commands (e.g., `apt` vs `rpm` package verification). Mitigate
with `when: ansible_os_family == 'Debian'` variants.
2. **No built-in Windows support**: Currently Linux-only. Windows checks would
need `win_shell`/`win_regedit` modules and a separate suite.
3. **No diff/drift detection**: Each run is independent. To detect drift between
runs, diff two JSON reports externally (`jd`, `diff`, or a time-series DB).
4. **No immediate pass/fail exit code**: `ansible-playbook` always exits 0 unless
a task fails without `ignore_errors`. For CI integration, parse the JSON
summary and use `--format json` output.
5. **Scalability at 500+ targets**: Running against large inventories is fine
(Ansible's strength), but the JSON file-per-host can be unwieldy. Consider
post-processing into a single aggregated report.
---
## Comparison to Alternatives
| Tool | Type | Pros | Cons |
|---|---|---|---|
| **Inspec** | Ruby DSL, Chef ecosystem | Rich compliance profiles, CIS/STIG built-in | Ruby runtime; less common in OT |
| **Goss** | YAML config, Go binary | Fast, simple, YAML-based | No native IEC mapping; limited to local checks |
| **OpenSCAP** | XML-based, SCAP standard | NIST/STIG aligned, XCCDF/OVAL | Heavy, complex, US-govt focused |
| **Lynis** | Shell script, single binary | Broad Linux coverage, professional reports | Non-extensible output format |
| **This project** | Ansible + JSON + Go/Python templates | Zero new agents, customizable, IEC 62443 mapped | Requires Ansible; shell-dependent checks |
---
## Roadmap
- [ ] **FR3 — System Integrity**: File integrity (AIDE/IMA), malware scanner status, secure boot, /tmp noexec
- [ ] **FR4 — Data Confidentiality**: TLS version/cipher audit on listening ports, disk encryption, SSH hardening
- [ ] **FR6 — Timely Response**: rsyslog remote forwarding, auditd dispatcher, journald persistent storage
- [ ] **FR7 — Resource Availability**: Disk quotas, CPU/memory limits, backup schedule verification
- [ ] **Aggregated multi-host report**: Single HTML/PDF report across all inventory hosts
- [ ] **GitLab CI / GitHub Actions integration**: Pipeline stage that runs playbook + posts markdown report as PR comment
- [ ] **Custom Ansible module**: Replace shell-based checks with a native `iec62443_test` module for cleaner code
- [ ] **CIS Benchmark mapping**: Dual-map tests to both IEC 62443-3-3 and CIS distribution benchmarks